Powder coating is an excellent option for many fabrication projects, offering a longer-lasting and more flexible finish than traditional paint. However, several factors can influence the overall cost of powder coating. Understanding these factors will help you make informed decisions and find ways to save money during the process.

Size of the Project

The size of your project plays a significant role in determining the cost of powder coating. The surface area of the metal being coated, the type of metal, and the volume of the order will dictate how much powder is required. Naturally, larger projects or those requiring more powder will come with a higher price tag.

Type of Powder Coating

Just like paint, powders used in coating come in various types, including polyester, epoxy, nylon, polyurethane, and fluoropolymer. The type of powder you choose will directly impact the cost, with polyester being one of the most affordable options and high-performance powders like fluoropolymer being more expensive. If you’re looking to save on costs, selecting a less costly powder type that meets your project’s needs can make a difference.

Application Equipment

The application equipment used for powder coating can also affect the cost. There are two common types of powder coating guns: the tribo gun and the corona gun. The tribo system excels at covering intricate surfaces and avoids issues like the Faraday cage effect, reducing the need for extra powder. Using the right equipment for complex products can help you save on material costs by ensuring efficient application.

Type of Prep/Feed System

Industrial powder coating can be done using either a box feed system or a fluidized bed system. The box feed system is ideal for small quantities and frequent color changes, as powder is fed directly from the box. However, the fluidized bed system is better suited for high-volume jobs, as it reduces powder waste and enhances powder recovery. While a fluidized bed system requires a higher initial investment, it offers long-term savings for large-scale projects.

Powder Curing Options

Curing is an essential step in the powder coating process, and the method you choose will impact both upfront and long-term costs. Infrared curing ovens are more energy-efficient, offering lower operating costs but require a higher initial investment. On the other hand, convection batch ovens are more affordable to purchase but have higher daily operating costs. Choosing the right curing option depends on whether you prioritize immediate savings or long-term operational efficiency.

Beniko Industries | Expert Powder Coating Services in Lagos, Nigeria

When selecting a metal fabrication company, it’s crucial to choose one with experience and a reputation for quality. Beniko Industries has extensive expertise in powder coating, providing top-tier finishes that enhance product durability and appearance. We offer tailored solutions that deliver value and long-term cost savings to our clients.

For more information on our services or to request a quote, click here.